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Cable Assembly Capabilities | Connection Technologies NZ

Services

Repair damaged assemblies, manufacture custom builds, or rework existing harnesses — using the right connectors, termination methods, and materials for your application.

Screw termination
Repair & Rework

Damaged connectors, broken shields, failed terminations — we diagnose and repair cable assemblies, restoring full electrical integrity.

Custom Manufacture

We manufacture cable assemblies from customer-supplied plans, CAD drawings, or harness layouts — using your specified connectors and terminations.

Production Runs

Multi-unit production with consistent quality — built to your specifications, tested to your standards, delivered on schedule.

Modifications

Extend, upgrade, or adapt existing assemblies — adding breakouts, changing connectors, or rerouting to meet new requirements.

Our Work

A selection of assemblies and repairs completed at our Lower Hutt facility.

Custom Automotive Loom with Deutsch and Binder Connectors
01 / 07
Automotive
Custom Automotive Loom

A custom-built automotive loom combining Deutsch and Binder connectors — engineered to meet the specific routing, environmental, and connector requirements of the vehicle application.

Harness Repair
02 / 07
Assembly
Coaxial Cable Assembly

A custom-built coaxial cable assembly manufactured from scratch in-house — precision terminated and tested to ensure signal integrity across every connection.

Breakout Box
03 / 07
Test Equipment
Custom Breakout Box

A bespoke breakout box built for field diagnostics — designed and assembled in-house to meet the customer’s exact connector and signal requirements.

Harting Connector Assembly
04 / 07
Agriculture
HARTING Connector Assembly

A HARTING connector cable assembly built to spec to meet an agricultural customer’s requirements — robust, reliable, and ready for the field.

Power Harness
05 / 07
Power
Heavy-Duty Power Harness

A robust power harness built for high-current applications using Deutsch DTP connectors — correctly rated, correctly terminated, and finished with nylon braid sleeving for added abrasion resistance and long-term durability in harsh conditions.

Control Loom
06 / 07
Control & Automation
Control Loom Assembly

A custom control loom terminated with dual Deutsch connectors on one end, linked to a Binder right-angle connector — built to route control signals cleanly in a confined installation.

UHF Radio Wiring Harness
07 / 07
Communications
UHF Radio Wiring Harness

An external UHF radio wiring harness with an RS232 connector on one end and a Deutsch DT connector paired with a second RS232 on the other — built for reliable signal routing in communications equipment.

Got a cable assembly that needs building or repair?

Send it through — we’ll take a look.

Request a Quote

Built with the Right Tools

DMC AFM8 Crimp Tool

Precision tooling for consistent, repeatable quality.

Precision Crimping Tools

Ratchet crimpers and dedicated tooling for MIL-SPEC, automotive, and industrial contacts — ensuring every crimp meets dimensional and pull-force requirements.

Soldering Equipment

Temperature-controlled soldering stations with a range of iron tips for fine-pitch work, heat-shrink solder sleeves, and high-reliability joint production.

Cable Testing Equipment

Multi-conductor continuity testers and insulation resistance meters for full electrical verification of every conductor and shield before dispatch.

Connector Assembly Tools

Dedicated insertion and extraction tools for all major connector families, ensuring contacts seat correctly and locking mechanisms engage without damage.

Choosing the Right Termination Method

We advise on the right termination method for your application before we build.

Solder
  • Best for fine wire and precision instruments
  • Excellent conductivity and low contact resistance
  • Can crack under sustained vibration
  • Suited to RF, coaxial, and scientific applications
Crimp
  • Gas-tight cold weld — resists vibration and moisture
  • Dimensionally verifiable and pull-force tested
  • Consistent joint quality regardless of operator
  • Our default recommendation for field-deployed assemblies

Not sure which suits your application? Tell us what you’re building and we’ll advise before we quote.

Industries We Serve

Hover over each industry to learn more about how we work within it.

Automotive & Heavy Machinery

We work extensively with Deutsch sealed connector systems, building custom looms for a wide range of vehicles and equipment — from drawings or reverse-engineered from existing harnesses.

Marine

Marine installations require wiring that can withstand saltwater corrosion, constant vibration, and water ingress. We repair and manufacture wiring looms for vessels of all types.

Defence / Military

We work with MIL-Spec connector systems and support defence applications with harness builds, loom repairs, and connector re-termination carried out to technical documentation.

Industrial & Rail

We work with Harting and Phoenix Contact, repairing damaged assemblies and manufacturing harnesses from wiring plans or CAD files for industrial and rail applications.

Agriculture

We manufacture and repair wiring looms for tractors, harvesters, and other agricultural equipment using sealed connector systems that keep dirt and water out of critical connections.

Aerospace & Aviation

We manufacture and repair harnesses using LEMO and MIL-Spec connector systems, working to exact engineering documentation for aerospace and aviation applications.

Telecommunications

We manufacture and repair assemblies for telecoms applications using Phoenix Contact connector systems, built to the tolerances that signal-critical environments demand.

Renewable Energy

We manufacture and repair cable assemblies for renewable energy equipment using sealed, weatherproof connector systems suited to continuous outdoor operation.

Medical & Scientific

We manufacture and repair assemblies using LEMO connector systems — widely specified across medical and scientific sectors for their compact form, secure locking, and reliable performance.